Die Casting

Die casting is a high-pressure manufacturing process that injects molten non-ferrous metals (e.g., aluminum, zinc) into reusable steel molds to rapidly produce strong, precise, and complex parts for automotive, electronics, and industrial applications.

Enquire Now

Die Casting

Die casting is a high-pressure metal casting process where molten metal (e.g., aluminum, zinc, or magnesium) is forced into a reusable steel mold (die). It produces precise, complex metal parts with excellent surface finish and dimensional consistency.

Key Applications

Automotive: Engine components, transmission housings, brackets.
Consumer Electronics: Smartphone/device frames, heat sinks.
Industrial Equipment: Pump housings, valves, machinery parts.
Appliances: Washing machine parts, power tool bodies.
Aerospace: Lightweight structural components.

Advantages

High Efficiency: Rapid production of large volumes.
Precision: Tight tolerances and smooth surfaces (minimal post-processing).
Strength: Dense, durable parts with thin walls.
Material Flexibility: Works with non-ferrous alloys (e.g., Al, Zn, Mg).

Die Casting

Industries Served

Related DFM Guides

Frequently Asked Questions

Which die casting alloys do you work with?

Aluminium alloys A380, ADC12 and A360, zinc alloys ZA-3 and ZA-5, and magnesium for lightweight structural parts.

What lead time should I expect for die casting tooling?

Typical die tooling takes 4-6 weeks from approved drawings to first samples, depending on part size and slide/lifter complexity.

Can you machine and finish castings?

Yes. We provide CNC machining of critical features, deburring, shot blasting, powder coating, anodising and assembly in-house.

What wall thickness works best for die cast parts?

We recommend 1.5-3 mm for aluminium castings. Thinner sections risk misruns while thicker sections increase porosity; our DFM team reviews every drawing.